操作前準(zhǔn)備

　　Pre-operation preparation

　　1.操作前，準(zhǔn)備設(shè)備檢查電源線是否完好，確認(rèn)電壓匹配(220V/50Hz或110V/60Hz)，確保清洗槽內(nèi)沒(méi)有殘留物或上次清洗的碎屑，檢查排水閥是否完全關(guān)閉(重要?。?/p>

　　Before operation, prepare the equipment to check if the power cord is intact, confirm voltage matching (220V/50Hz or 110V/60Hz), ensure that there are no residues or debris from the previous cleaning in the cleaning tank, and check if the drain valve is completely closed (important!)

　　2.配置金屬零件的清潔液：堿性清潔劑（pH 精密儀器9-11：中性清潔劑（pH 6-8)光學(xué)元件：根據(jù)清洗對(duì)象選擇專用光學(xué)清洗液：按比例稀釋(一般為5%-10%)，使用去離子水效果更好。液位應(yīng)高于換能器位置但不超過(guò)MAX刻度線(建議液位高度:8-10厘米)。

　　2. Prepare cleaning solution for metal parts: alkaline cleaning agent (pH precision instrument 9-11: neutral cleaning agent (pH 6-8)) optical components: choose specialized optical cleaning solution according to the cleaning object: dilute proportionally (usually 5% -10%), and use deionized water for better effect. The liquid level should be higher than the transducer position but not exceed the MAX scale line (recommended liquid level height: 8-10 centimeters).

　　3.預(yù)處理大塊污漬。首先，用無(wú)塵布擦拭細(xì)小零件。必須安裝專用清潔籃(避免直接接觸槽底)。特殊精密工件建議使用防靜電夾具固定。

　　3. Pre treat large stains. Firstly, wipe the small parts with a dust-free cloth. Special cleaning baskets must be installed (to avoid direct contact with the bottom of the groove). It is recommended to use anti-static fixtures to fix special precision workpieces.

　　標(biāo)準(zhǔn)開(kāi)機(jī)操作流程

　　Standard startup operation procedure

　　1.開(kāi)機(jī)預(yù)熱  金屬件：設(shè)定50-60℃  塑料件：不超過(guò)40℃

　　1. Preheat metal parts during startup: set to 50-60 ℃ Plastic parts: not exceeding 40 ℃

　　等待溫度達(dá)到設(shè)定值（約5-10分鐘） 空載運(yùn)行2-3分鐘（使換能器達(dá)到穩(wěn)定狀態(tài)）

　　Wait for the temperature to reach the set value (about 5-10 minutes) and run without load for 2-3 minutes (to make the transducer reach a stable state)

　　2.裝載物品  單次裝載量不超過(guò)槽體有效容積的70%

　　2. The single loading capacity of loaded items shall not exceed 70% of the effective capacity of the tank

　　確保物品完全浸沒(méi)且不重疊

　　Ensure that items are completely submerged and not overlapping

　　特殊形狀工件需調(diào)整擺放角度（如管狀件豎直放置

　　Special shaped workpieces require adjustment of the placement angle (such as vertical placement of tubular parts)

　　清洗后處理

　　Post cleaning treatment

　　1.物品取出  使用防靜電鑷子或潔凈手套

　　1. Use anti-static tweezers or clean gloves to remove items

　　復(fù)雜結(jié)構(gòu)件需用高壓氣槍（0.2-0.3MPa）吹凈縫隙液體

　　Complex structural components require high-pressure air guns (0.2-0.3MPa) to blow away the gap liquid

　　2.干燥處理   初級(jí)干燥：無(wú)塵室靜置    終極干燥：真空干燥箱（可選）

　　2. Drying treatment: Primary drying: Cleanroom static ultimate drying: Vacuum drying oven (optional)

　　耐高溫件：潔凈烘箱80℃/15-20分鐘

　　High temperature resistant parts: Clean oven 80 ℃/15-20 minutes

　　精密件：選擇隧道爐或者烘干槽

　　Precision parts: choose tunnel furnace or drying trough

　　3.設(shè)備維護(hù)   換能器檢查（阻抗測(cè)試）

　　3. Equipment maintenance transducer inspection (impedance testing)

　　使用10%檸檬酸溶液除垢循環(huán)30分鐘

　　Use a 10% citric acid solution to remove scale and cycle for 30 minutes

　　立即排空使用過(guò)的清洗液

　　Immediately drain the used cleaning solution

　　用軟毛刷+中性清潔劑清洗槽體

　　Clean the tank with a soft bristled brush and neutral detergent

　　每月深度維護(hù)：

　　Monthly in-depth maintenance:

　　1.首先，用無(wú)塵布擦拭細(xì)小零件。必須安裝專用清潔籃

　　Firstly, wipe the small parts with a dust-free cloth. Special cleaning basket must be installed

　　(避免直接接觸槽底)。特殊精密工件建議使用防靜電夾具固定

　　(Avoid direct contact with the bottom of the groove). It is recommended to use anti-static fixtures to fix special precision workpieces

　　關(guān)鍵注意事項(xiàng)

　　Key precautions

　　1.安全警告 關(guān)閉加熱功能

　　1. Safety warning: Turn off the heating function

　　保證通風(fēng)良好

　　Ensure good ventilation

　　配備防爆裝置

　　Equipped with explosion-proof devices

　　嚴(yán)禁清洗易燃易爆物品（如帶電解電容的PCB）

　　It is strictly prohibited to clean flammable and explosive materials (such as PCBs with electrolytic capacitors)

　　2.特殊材質(zhì)處理  軟金屬（金/銀）：縮短至3-5分鐘

　　2. Special material treatment for soft metal (gold/silver): shortened to 3-5 minutes

　　多孔材料（陶瓷）：需后續(xù)真空干燥

　　Porous materials (ceramics): require subsequent vacuum drying

　　復(fù)合材料：先做小樣測(cè)試

　　Composite materials: Conduct sample testing first

　　質(zhì)量控制

　　quality control

　　1.清潔度檢測(cè)  顆粒計(jì)數(shù)器（≤5μm顆粒）

　　1. Cleanliness detection particle counter (≤ 5 μ m particles)

　　表面張力測(cè)試（≥72dyn/cm）

　　Surface tension test (≥ 72dyn/cm)

　　目檢：白熾燈下無(wú)可見(jiàn)殘留

　　Visual inspection: No visible residue under incandescent lamp

　　儀器檢測(cè)：

　　Instrument testing:

　　2.記錄要求   參數(shù)設(shè)置（時(shí)間/溫度/頻率）

　　2. Record the required parameter settings (time/temperature/frequency)

　　清洗劑批次號(hào)

　　Cleaning agent batch number

　　操作人員

　　operator

　　每次操作需記錄：

　　Record each operation:

　　保存期限：至少1年

　　Shelf life: at least 1 year

　　本文由  全自動(dòng)多槽超聲波清洗機(jī) 友情奉獻(xiàn).更多有關(guān)的知識(shí)請(qǐng)點(diǎn)擊  http://www.sihuids.com.cn/   真誠(chéng)的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識(shí)我們將會(huì)陸續(xù)向大家奉獻(xiàn).敬請(qǐng)期待.

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